Promising business in 2015 – production of coatings from crumb rubber. There is little competition here and there are no monopolies. And the demand for coatings made from crumb rubber is growing every year, because new areas for its application are emerging.
What is so attractive about this business idea?
What is crumb rubber coating?
Rubber coating like modern material has a lot of winning characteristics:
a) high-quality appearance;
b) different color, thickness and size;
c) not susceptible to damage from impacts;
d) non-slippery surface;
e) does not fade;
e) does not retain moisture;
g) heat resistant.
Service life is at least 40 years.
Rubber coating is made from crumb rubber by mixing it with glue and dyes and by exposing it to certain temperatures.
Sales markets and technology for the production of crumb rubber coatings
Before deciding to launch any business related to production, you need to decide on sales channels finished products.
Purpose of rubber coating: for children's playgrounds, areas near houses, blind areas, areas near swimming pools and skating rinks, floor coverings on farms, in bathhouses, in industrial premises of various enterprises to reduce injuries.
The production technology does not require special knowledge. Rubber crumbs for the manufacture of coatings are obtained by processing worn-out car tires and tires.
The production of crumb rubber and rubber plates are different directions, but interconnected. If you choose the production of crumb rubber, you will need considerable investment. However, capital investments in both these areas are almost identical.
Crumb rubber makes up 85% of the composition rubber tiles or rubber coating.
Other components of the crumb rubber coating are polyurethane adhesive (10%), dyes in powder form (5%). If desired, to expand the range of products, you can use colored rubber granules to apply a variety of patterns to the surface of the tile.
The technology for making slabs from crumb rubber consists of mixing the raw materials in a hopper and then vulcanizing them. Ready mixture molded into tiles various forms, size and thickness using molds. Depending on the size of the tile, a certain vulcanization temperature is set on the equipment. This production method is called pressing.
Another method is vibration casting. The finished mixture is poured into molds and kept on a vibrating table for two days.
How to start implementing a working business idea
If it is possible to invest about 1.7 million rubles at the first stage, then it will be enough to select a suitable warehouse and purchase the simplest equipment.
One production set allows the production of up to 2400 kg of rubber crumbs per day. The cost of one kilogram of crumbs in Russia is on average 12 rubles. But even if you have good start-up capital, you won’t be able to work at random.
It is necessary to meticulously work out a business plan and provide for the development of production for the next 3 years. In addition, it is important to analyze demand and the sales market.
The payback period for a business, depending on production volumes and financial capabilities, ranges from six months to two years.
To organize a workshop for the production of coatings from crumb rubber, you will need the following basic equipment:
— press – 300 thousand rubles;
— press molds — 30 thousand rubles per unit;
— mixers for raw materials up to 200 thousand rubles;
— chamber for drying products (possible to manufacture independently).
You will need to purchase and consumables- crumbs, dyes, glue. The smaller the crumb fraction, the more glue will be required. In a black coating the share of glue will be from 4 to 6%, and in a colored coating – from 7 to 9.
To improve performance qualities Rubber tiles use two-layer production technology. At the same time top layer the tiles are made from the fine fraction of rubber crumbs, and the bottom layer is made from the cheaper coarse fraction. Cost of 1 sq. meter of finished tiles - up to 1,500 rubles.
Rubber coating made from free raw materials
Crumb rubber is produced from old car tires. Therefore, finding raw materials for processing will not be difficult.
Essentially, this is waste that can be purchased for next to nothing or taken for free.
The advantage of business is that in Russia, recycling of tires is still free for the population, and most car owners throw them away as trash. In Europe, tires that have become unusable must be taken to special points for recycling, having paid for this service.
However, in Russia, the majority of motorists are ready to give away their used tires, but on the condition that someone takes them from them. This means that it is necessary to take into account that in order to organize production for processing tires, it is necessary to provide for additional transportation costs for collecting tires from the population or enter into agreements with large transport companies, which will ensure an uninterrupted supply of raw materials.
Raw materials are crushed mechanically or using advanced shock wave technology. However, it has a higher cost. Its advantages include lower energy consumption and no need for large production areas.
But shock-ox new technology will require the installation of special refrigeration equipment. At a temperature of -90 degrees, the tire breaks into pieces as it becomes brittle.
For the workshop, you will need to rent or purchase a production facility with an area of 60 square meters and an electrical network with a voltage of 380 kW (the amount of electricity consumed by one installation is 15 kW per hour), and hire two operators for one shift. You will also need two warehouses: one for raw materials, the other for finished products. In this case, the raw material warehouse should be four times larger.
For good production profitability, it is optimal to operate the workshop around the clock in three shifts, 7 days a week. In this case, a minimum of 8 personnel is needed. 
With a line productivity of 100 kg per hour, production costs are as follows:
— equipment – approximately 30 thousand dollars (depending on modification);
— registration of certificates, etc. – 2 thousand dollars;
— rent of premises (cost per month – about 3 thousand dollars);
— wages production staff and sales department - from 5 thousand dollars.
But with proper marketing, most of the costs will be covered in the first month by selling finished products. The operation of one installation for the production of crumb rubber with a productivity of 100 kg per hour will allow producing 72 tons of finished products per month.
A ton of crumbs costs an average of $500. Thus, income will be 36 thousand dollars.
A by-product from the processing of old tires and tires is metal, the share of which is 25% of the total volume of raw materials. Selling metal will bring additional profit.
Income from the sale of rubber tiles is disproportionately greater than the costs of producing raw materials for its manufacture. If we combine the production of crumb rubber and rubber coverings and place them on the same territory, then the costs of transporting raw materials can be excluded from the calculations.
Industrial production of crumb rubber and coatings from it is not only a profitable business idea, but also an excellent modern production, which makes it possible to make the environment cleaner.
In addition, technologies for the production of mixtures for the production of road surfaces, to which crumb rubber is added, are already being used. Due to this, it is possible to reduce construction costs highways. Road construction- This is another market for crumb rubber.
By the way, in order to start producing coatings from crumb rubber, it is possible to use a franchise. Good luck to you in implementing your small production ideas!
In this article:
The production of crumb rubber is a fairly promising industry. In the CIS there are relatively few competitors in this market; they do not even have a relative monopoly position, and in some regions they are also highly dispersed. In addition, the demand for crumbs is steadily growing, and the scope of its application is constantly expanding.
It is impossible not to mention sales. In the production of crumb rubber as in any production sector distribution channels are of central importance. Demand for this type goods are growing, and the market is not oversaturated with competition, which means the right approach to the sales organization, sell a similar product in required volumes quite real.
Such an enterprise is not knowledge-intensive and does not require the development of complex production technology.
Depending on the volume of investment, the payback period is 6-24 months. All these factors reduce the potential risks of this type of business and increase its attractiveness from an investor’s point of view.
Crumb rubber production volume
What is the optimal production volume? There is no definite answer to this question, because the scale of a business depends on many conditions. However, there are two key factors that often predetermine the choice:
Factor #1: Finance
You should always start from your own financial potential (personal savings + the ability to obtain the necessary borrowed funds or attract investors). The fact is that the production of crumb rubber allows you to choose almost any desired production volume:
- You can start with small-scale production, which will require a minimum of investment;
- Construct a plant for the production of crumb rubber with a total area of several thousand square meters. meters and total cost 15-50 million dollars;
- Choose some intermediate option.
In this case, of course, not only your own financial potential is taken into account, because the market in your region can also dictate its terms (see Factor No. 2).
Factor #2: Market
Of course, if you are able to invest $100,000 in production, then there is no question of choice before you. All you need to do is rent a storage space of 60 square meters. m, several storage facilities, buy the simplest rubber crumb production line and start by producing 800-2400 kg of products per day.
If you are thinking about a larger-scale business, you are unlikely to succeed without assessing market conditions in your region.
What is the demand for these products and the availability of distribution channels? What competitors are there in the market, and what market share do they occupy?
All these factors must be taken into account, and, of course, taken into account own plans for expansion over the next 1-3 years. Naturally, the numbers will be fairly approximate, but you will have a certain guideline, and this is always better than working on a whim.
Crumb rubber production technology
The crumb is made from rubber tires and tires that have completely exhausted their service life. There is no need to talk about the difficulties of finding raw materials for the production of crumbs or its high cost. On the contrary, used tires and waste from tire production are in abundance. They can be bought for next to nothing, and in some cases they are even available for free (you only have to pay shipping costs).
Almost any tires (car, truck, bus, etc.) are suitable for such production. The following types of raw materials are divided:
- Used pneumatic tubes and tires;
- Used tires (including those with metal and fabric cords).
Today (December 2012) there are two main technologies for producing crumbs from tire production waste:
- Mechanical grinding;
- Shock wave grinding.
Shock wave grinding technology appeared relatively recently, so it is the mechanical method of processing that is most widespread in the world.
Installation of equipment for the production of crumb rubber using the shock wave grinding method requires special re-equipment production premises and installation of expensive refrigeration units. However, the placement of such equipment is possible in a much smaller production area, and its energy consumption is significantly lower than that of its analogues.
Such equipment is ideal for large and medium-sized production, however, the use of a mechanical method for producing crumbs can also be economically feasible.
Expenses
It is indeed possible to start the production of crumbs with small volumes and with relatively small investments. The simplest lines for the production of crumb rubber require only 60 m 2 of production space, an electrical network with industrial voltage (380 V) and two operators per shift.
Of course, working in 3 shifts (non-stop) 7 days a week is most profitable, so the production staff should number 8 people.
You should also take into account the need to have at least two warehouses: one for raw materials (tires), and the other for finished products. The warehouse for raw materials should be 4-5 times larger than the warehouse for finished products, for example, 400 sq. m and 100 sq. m, respectively.
Fixed costs:
- The cost of the equipment is $70,000-$150,000.
- It is also worth investing small sums for certification and examination (up to $2,000).
Total fixed costs:$72.000-$152.000
Variable costs for line maintenance:
- Monthly rental of warehouse space $3,000-$6,000;
- Monthly salary of production staff $3,000-$7,000;
- Monthly salary for non-production personnel (sales department) $1,500-$2,500.
Total variable costs:$8.000-$16.000.
Total:
Total costs for the first month of production will be $80,000 - $170,000.
After the first month, variable costs should ideally be fully covered by revenue from sales.
If a line with a higher productivity is installed, for example, 500 kg/hour, the cost of equipment can be up to $1,000,000-$1,500,000. Variable costs will increase in proportion to production volumes. If it is planned to install two or more lines, then costs increase in proportion to the increased output.
Revenue
Provided a productivity of 100 kg of crumb rubber per hour in three shifts, the monthly output will be:
- 100 kg/hour *24 hours *30 days = 72,000 kg or 72 tons of crumbs per month.
- At average price$500 per ton revenue from the sale of crumb rubber will be $36,000.
In addition, do not forget that the share of metal in tire production waste is 15-25%, or:
- 25 kg of metal cord per hour * 24 hours * 30 days = 18,000 kg or 18 tons of metal per month.
- At an average price of $200 per ton revenue from the sale of scrap metal will be $3,600.
Total revenue :
- $36.000+$3.600 ~ $40.000
- — possible downtime (10%),
Total: $36,000.
This amount is significantly higher variable expenses for doing business.
Sales
The main areas of use of crumb rubber are:
- Rubber-asphalt and road concrete fencing with added rubber;
- Coverings for football fields, tennis courts and other sports and children's playgrounds;
- Production of waterproofing materials.
- Products for the construction industry (pallets, anti-slip coatings, etc.).
- Rubber paving slabs;
- Production of sorbents, waterproofing and thermal insulation materials etc.
Already at the business planning stage, it is necessary to identify manufacturers of similar products in your region and begin to establish contacts with them.
Production of tiles from rubber crumbs
Business risks can be diversified by setting up the production of coatings from rubber crumbs or, for example, tiles. The fact is that the demand for tiles or coatings does not directly depend on the demand for raw materials (crumbs), which means that these are essentially two different directions activities under one roof.
In addition, such a business will ensure stable demand for your rubber crumb production plant. Do not forget that finished crumb products have a higher margin than the raw materials themselves used in their production. Due to this, profits will increase.
The cost of such diversification would be approximately equal to the amount necessary to start the production of crumb rubber. Ideal option will locate both enterprises on the same territory so as not to spend money on transporting raw materials.
Over time, if the business turns out to be successful, it is worth thinking about expanding production capacity and product range.
Currently, one of the promising areas of the manufacturing industry is the production of tiles from rubber crumbs. Investing money in any type of business often involves high risks of losing funds due to the low profitability of the organized business. When deciding to open an enterprise, a businessman must study the essence of such a business, the features of its conduct, possible risks, expected costs and profits.
Let us consider in detail the procedure for drawing up a business plan, which will reflect all the information of interest to a novice entrepreneur.
General description of the project
When considering capital investment options, we first determine what products can be produced, their intended use and application. In addition, if you have limited funds and experience, you can consider purchasing a franchise.
Goals and objectives
The production of tiles and coatings from crumb rubber, in its principle and technology, is a waste recycling business, thanks to which goods that are in demand in our country are produced.
The business project under consideration involves the purchase or rental of premises, the acquisition necessary equipment, purchasing raw materials, hiring personnel and, in fact, launching production. Thanks to the large number and variety of products produced, the owner of an enterprise of any scale can profitably invest his capital, significantly increase funds and ensure stable income.
What can be produced from crumb rubber?
Crumb rubber is the main product of car tire processing and is widely used in the following ways:
A business plan for the production of crumb rubber can be found at this link -
Possible franchises
For businessmen who have decided to start their own business in the production of tiles and coatings from crumb rubber, but have no experience in this field excellent option may become a franchise. To do this, from the existing companies engaged in similar activities and offering a franchise, it is worth choosing the most suitable one according to the terms of cooperation and begin to carry out the main stages of organizing and setting up production.
Specialists from such companies will provide consultations and give advice on doing business; in addition, there will be no need to search for suppliers of raw materials, sales markets, as well as selection and installation of equipment. At the same time, you need to understand that when concluding a contract, a certain part of the profit will go to pay for the franchise’s services.
Thus, a novice businessman himself makes a decision - either to independently master a new business for himself, but keep the profit for himself, or to minimize risks by regularly or one-time deduction of earned funds to another company.
Some of the most famous franchise sellers today are:
- EcoStep (cost about 2 million rubles);
- Artprime (cost from 2.2 million rubles).
Industry Analysis
Before compiling marketing plan V mandatory a market analysis of similar products and a review of existing competitors are carried out. It is also worth considering possible risks for the final decision on investment.
Market and competitor analysis
Although the production of crumb rubber and products made from it is one of the most promising types of business, it still does not exist large quantity enterprises and workshops involved in this area.
However, due to the prospects of such production, every year the number of entrepreneurs who decide to try their hand at processing crumb rubber is growing, and the range of products in which crumb rubber is used is also growing. IN European countries This type of business is already quite developed, but in the CIS countries there are an order of magnitude fewer such workshops, but over time the competition will become tougher and it will be increasingly difficult for novice businessmen to find their niche.
Risk analysis
When producing crumb rubber and products made from it, an entrepreneur faces the following risks:
- lack of specialists familiar with the production technology of such products;
- lack of a large number of suppliers of raw materials for production;
- seasonality of demand for products, since the laying of coatings and rubber tiles is mainly carried out in warm time year.
Marketing plan
When opening a crumb rubber processing and production workshop, it will be necessary to implement the following main points:
- put in monthly expenses mandatory costs for advertising your products;
- constantly monitor competitors' products, assortment and prices;
- formation pricing policy based on market monitoring and enterprise break-even;
- development and implementation of various marketing programs to stimulate demand for products and increase production volumes.
Production plan
Technology for manufacturing products from crumb rubber
The initial stage of product manufacturing is the production of crumb rubber - the basis for floor coverings and rugs. The main raw materials for its production are car and bus tires and tyres.
The main process of producing crumbs is to grind them using one of the following methods:
- mechanical crushing;
- crushing by shock wave method.
Crushing mechanically is by far the most popular. This is due to the fact that shock wave grinding technology requires special conditions production, more expensive equipment and refrigeration chambers.
Production of tiles and rugs
Depending on the range of planned finished products and the original product, you can use crumbs of a certain fraction. For example, in the production of two-layer tiles, the top layer is made of colored and smaller rubber, while the bottom layer is made of larger, black rubber. In addition, the composition of the bottom layer often includes a variety of metal elements, textiles and other impurities that give special properties to such a coating.
The manufacturing process includes the following steps:
- making a mixture with the addition of a coloring pigment;
- thorough mixing of the composition;
- pouring the mixture into special molds;
- product molding;
- checking the quality of finished products;
- packaging and shipping.
Necessary premises
When choosing a premises for production, you should be guided by the following principles:
Production equipment
To equip the production you will need the following equipment:
- mixer for mixing fractions;
- hydraulic press;
- molds for finished products;
- heating cabinet;
- stands for fixing tiles;
- moulder;
- conductor for technological holes;
- platform for mixers.
Depending on the equipment manufacturers and required power the cost of such a set of devices will be about 2 million rubles.
Raw material channels
The main source of raw materials for the production of crumb rubber and coatings from it can be crushed rubber obtained at domestic factories specializing in the processing of automotive crumbs. Read more about car tire recycling.
The cost of raw materials will vary depending on the quality of the source material, the size of the crumb fractions, its color, as well as the existing pricing policy of the plant producing it.
Sales channels
Sales of finished products from the workshop can be carried out to companies specializing in the following areas:
- production of road surfaces and concrete barriers;
- coating sports grounds and pedestrian paths;
- construction companies;
- industries using hydrophobic materials.
Is the final stage preparing production for work. It is he who determines the calendar dates for various items, designates the documentation necessary for the work, as well as the number and names of staff positions.
Required Personnel
To set up production, you will initially need the following personnel:
- production manager;
- auxiliary worker;
- loader.
Depending on the production capacity, the following positions may be needed:
- sales manager;
- delivery driver;
- accountant;
- security guard;
- cleaning woman.
Business registration
To open a workshop for the production of tiles and coatings from crumb rubber, you will need to officially register the business, going through the following stages:
- registration as an individual entrepreneur or legal entity;
- registering as a tax payer and obtaining the appropriate certificate.
Opening schedule
The main stages of opening the workshop will be as follows:
- resolving the issue of financing production – 1 month;
- conducting marketing research – 2 weeks;
- registration of an individual entrepreneur or LLC – 10 days;
- rental (purchase) of premises – 1 month;
- personnel selection – 2 weeks;
- selection, purchase and installation of equipment, if necessary, repair of premises and adjustment of existing communications - 1 month;
- Workshop advertising – 1 week;
- production launch – 1 week.
In general, if you combine some basic points and coordinated work, you can organize the opening of a workshop in less than three months.
Financial plan
To open a workshop (subject to renting premises), the following approximate capital investments will be required:
- registration – 10 thousand rubles;
- rent – 100-200 thousand rubles;
- purchase of equipment – 2-2.5 million rubles;
- installation and commissioning of a production line – 200 thousand rubles;
- purchase of raw materials for launch – 1 million rubles;
- advertising costs – 100 thousand rubles.
The total investment amount will be from 3.1 million rubles.
Monthly costs will be:
- purchase of raw materials – 1,500 thousand rubles;
- wages – 200 thousand rubles;
- rental of premises – 50 thousand rubles;
- utility costs - 30 thousand rubles;
- payment of taxes – 30 thousand rubles;
- other production costs – 50 thousand rubles.
The total amount will be 1.86 million rubles.
Income from the production and sale of rubber tile coatings can be determined by the following economic indicators:
- profit from sales;
- level of profitability;
- investment payback period.
As practice shows, the profit from such production on average can be 100 thousand rubles or more. The profitability of such a workshop is at the level of 5-6%, and the payback period for capital investments ranges from 6 months to one and a half years.
Of course, this payback period and the rest economic indicators operating efficiency can vary significantly depending on various factors. Since the popularity of products made from crumb rubber is growing every day and this production does not involve great risks, this type of business may well become profitable investment money.
You can clearly see the production of tiles from crumb rubber in this video:
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Today, one of the important areas of industry in our country is the production of crumb rubber from tires.
It is the main material for production various items.
Recently, Russia adopted a number of laws that significantly improve the conditions for the production of raw materials, and generally change the climate in this type of business.
In this article we will tell you what can be made from crumb rubber and in what areas it is used.
When converting tires into crumb rubber, there is an integral and related type of entrepreneurship - the production and sale of finished products.
To acquire sustainable profits in this type of business inevitable risks must be taken into account.
Let us consider in more detail the use of these products in the national economy.
Rubber seamless
Manufacturers in the field of processing tire crumbs have created unique coatings without seams, which are a poured floor with specific properties.
The technique for making it is to use special staff from rubber crumbs with mixing polyurethane and coloring elements.
This coating is environmentally friendly, it no odor or harmful substances.
The areas of use of rubber sheets are very wide: they cover areas for sports and children's activities, the area near a swimming pool, and for beautifying parks.
And undoubtedly it has a number of advantages over other coatings:
- Long service life from 25 to 45 years.
- Safety for people and animals.
- Provides reliable grip. This greatly reduces the risk of falling while moving.
- The flooring is waterproof, which ensures quick drying after rainfall.
- Attractiveness of the product. A wide range of colors allows you to make its decoration limitless.
- Smooth and smooth surface.
Such qualities of the material make it invaluable when arranging stadiums and various playgrounds. He found wide application at the entrance to houses, in the foyer, on stairs and ramps.
Treadmills
The flooring of such a product belongs to professional sports surfaces, and therefore it must comply with international standards.
Although there is no single requirement for this element, there are a number of recommendations for their manufacture:
- Material depreciation. This quality of the track is necessary for comfortable training of athletes.
- Reliability and stability of adhesion between shoes and the flooring surface.
- Guaranteed retention of the coating's shape during temperature changes.
- Immunity to wear and mechanical damage.
The composition of polyurethane with rubber crumbs makes the running surface waterproof, which significantly affects safety. foundation tracks (it does not deform during operation).
Use Cases
The production of products from tire raw materials is multifaceted. Many items for various purposes are made from it.
Below are just a few of them.
Tile
Most suitable option When making tiles from crumb rubber, it is considered to be made in two layers: the lower part of the product is made of tire crumbs, and the upper half is made of colored EPDM (ethylene propylene rubber).
The connection of such modular slabs is made using locks, which simplifies the process and is accessible even to a beginner in this matter.
In addition, it has a very reasonable price - from 1300 rubles per 1m2. 
The tile has the following advantages:
- Increased degree of safety of the product due to shock-absorbing properties.
- Anti-slip qualities.
- Resistant to abrasion and mechanical stress.
- Easy to install.
- A variety of colors makes it attractive.
Tiles made from this material are used in the design of all kinds of sites, sidewalks, for laying paths in squares and parks, when equipping runways at airfields, piers, warehouses, farms and garages.
Curbs
Excellent material for design and delimitation of public areas curbs made of crumb rubber are presented.
They have an excellent configuration, a different range of colors, and are easy to maintain and install.
In this regard, borders have found wide use in fencing territories, as well as for marking roads, squares, courtyards, private personal plots, play areas etc.
The main advantage of the products is their safety in case of contact with them.
Curbs made from tire rubber do not require painting or other additional maintenance.
They are resistant to minus and plus temperatures and do not crack during operation; they absorb perfectly in the event of a collision with them.
Columns
A parking “landmark” made of tire rubber is a successful alternative to metal and concrete protection.
There are iron rods inside the product that allow it to bend, but at the same time the post does not break.
Installation of such elements occurs through an anchor with a threaded connection.
These devices are used to separate sidewalks from roads, fence off parking areas and separate moving traffic flow.
Figures for playgrounds
3D elements made of tire rubber represent a small architectural form from ethylene propylene rubber. They are perfect for playgrounds and intended for children from 4 to 10 years old.
Rubber toys in the shape of horses, mushrooms and other figures add variety to the play atmosphere and attract a truly new approach to the playground.
These toys are safe for children, they are environmentally friendly, attractive to look at and create an exciting environment for play.
Manufacturing of fillers
Bean bag chair
This piece of furniture is the most common type of chair without a frame. The product achieved such popularity due to the versatility of its configuration and, accordingly, a wide range of possible poses.
And all this was achieved thanks to a filler made of crumb rubber with a small fraction (2-6 mm).
Such rubber granulate ensures constant volume and a pronounced “flow around” the person in the bean bag chair.
Tombstones
When constructing graves, it is traditional to decorate them with marble tiles, and fill the passages with crushed stone or sand. But it helps short term. Today there is an acceptable option for making tombstones - this is a modern covering made of tiles based on rubber crumbs.
It is significant exceeds concrete surface in terms of service life, since it is not affected by precipitation, it has a much wider range of colors and, in addition to this, it is quite budget-friendly.
Boxing bags
Such sports equipment, like a punching bag or punching bag, is filled with homogeneous material: sand and other bulk mixtures.
However, it is crumb rubber creates the desired effect when practicing strikes.
In addition, she has all the necessary qualities.
Tire crumbs for such products should be from 2-3 to 4-6 mm in size.
Road construction
Road construction is another area where rubber tire crumbs are used. Asphalt pavement using tire crumbs has a number of advantages:
- Improving performance road surface. This occurs due to the acquired shock-absorbing properties of the coating.
- Such a road provides more reliable traction between the surface and the wheels, which significantly reduces the accident rate.
- Reducing wear on car tires.
- Increasing the time between repairs.
- The likelihood of rutting is reduced due to the elasticity of the road surface.
For modified coating reflective qualities are noticeably reduced. Due to this traffic safety increases.
Bitumen mastics
Rubber-bitumen resin is used for waterproofing in different areas human activity.
It comes in two types:
- Mastic used at normal room temperature.
- Resin heated to the required degrees.
In relation to roll materials this rubber-bitumen coating has several advantages:
- possibility of application in hard-to-reach places;
- possessing excellent astringent qualities (adhesion to different surfaces);
- reliable protection against corrosion of underground pipelines;
- homogeneity of the mixture and resistance to deformation.
Surfaces treated rubber-bitumen mastic, are not exposed to fungus, mold and other aggressive influences.
Insulation materials
Another popular area for using tire crumbs is various insulation and sealants.
The most popular is insulation made from modified rubber (EPDM, SBR or NBR), which is considered the basis of porous rubber.
The total volume of pores in such insulation can range from 25 to 75%, and the size of each cell is about 0.4 μm.
This rubber is called microporous, and its properties directly depend on the qualities of the polymer base.
Compared to monolithic rubber, this rubber stands out for its properties, such as:
- softness;
- noise and vibration insulation;
- elasticity.
Cellular mats
To protect the room from dirt and debris, cellular mats are considered best.
These products are relief coverings with holes inside.
At the same time they are made from polymer material with the addition of crumb rubber and are designed for long term operation.
Thanks to the cells, the earth does not remain on the surface, but crumbles inside the holes - onto the floor. When cleaning, just move the mat and easily sweep away the debris with a broom.
Business prospects
Video on the topic
This video describes the main areas of application of tire crumbs, in particular about all types of production of rubber coatings and the business of selling tiles for playgrounds, sidewalks and other goods:
Conclusion
After reading the article, you learned what can be made from tire crumbs and where it is used.
The tire recycling process is complex and requires a lot of investment for the purchase of equipment, rental premises and other expenses.
But if you decide to open your own business producing any products from tire crumbs, the result will not be long in coming. Good luck to you!
The production of crumb rubber is a very promising and, more importantly, environmentally sound industry. This is a relatively new word in industrial technologies, not all post-Soviet republics have enterprises for the production of crumb rubber. The production of coatings from crumb rubber can become a monopoly enterprise, and the big plus is that the demand for products made from crumb rubber is steadily growing, and the range of areas in which the products are used is constantly expanding.
Products made from crumb rubber are not only used in great demand, absence large number competitors allows you to quickly sell products in the right amount. An enterprise for the production of products from rubber crumbs is not particularly knowledge-intensive; the production technology does not require very much mastery complex technologies. Therefore, this is not only a useful, but also a very profitable technology.
Before you start making tiles from crumb rubber, you need to take into account two main factors that determine the success of the intended business - financial capabilities and the sales market.
How is crumb rubber made?
Finance is the factor from which you should start; you need to know your financial potential, which includes both personal savings and the possibility of receiving funds from credit institutions and investors. If it is not possible to create immediately large enterprise for the production of crumb rubber, you can limit yourself to a small workshop that requires a minimum of financial investments. Of course, if there are no restrictions on funds, you can build a plant for the production of products from crumb rubber, with a large area and a cost of several tens of thousands of millions of dollars.
The sales market is the main factor that determines how much money is worth investing in a business. If $100,000 is invested in the business and simplest line on the release of crumbs. It will be able to produce about 2000 kg of products. Then you can limit yourself to local buyers, but if you have a large enterprise, you will have to look for a buyer outside your region.
What's the best way to make crumb rubber?
To produce crumb rubber, the most common tires from any equipment are used. Raw materials are very cheap, since tires have served their useful life and are, in fact, garbage. In some cases, they are offered for free, and the cost includes only pickup.
On at the moment There are two methods for obtaining crumbs: a method in which mechanical grinding and more modern method shock wave. Since not every enterprise can make crumb rubber using the shock wave method, the new technology requires new investments, the more common one is mechanical method processing.
Sales
Crumb rubber and products made from crumb rubber, photos, which are presented on the site, are used in a wide variety of areas:
- road surfaces with added rubber;
- coverings for sports and children's playgrounds;
- paving slabs and paths;
- construction industry;
- waterproofing materials;
- sorbents for cleaning natural reservoirs from oil products.
Photos of the entire line of products and products made from crumb rubber
Making tiles from crumb rubber can allow a business to flourish much faster. Since the demand for crumb rubber products is much higher than for raw materials, a production line for making coatings from crumb rubber or other products will bring greater profits to the overall business.
The production of products from crumb rubber, photographs of which are published on the website, is the last link in the production chain, starting from the recycling of rubber tires to the creation of modern rubber coatings.
| Name | Up to 20 tons, rub/t | 20 tons - 200 tons, rub/t | more than 200 tons, rub/t |
| Tire crumb | |||
| KRSH 0.5 | 20001 | 19600 | 18900 |
| KRSH 0.63 | 20001 | 16900 | 18900 |
| RD 1.0-2.0 | 14000 | 13500 | 13000 |
| RD 1.0-3.0 | 13000 | 12500 | 12000 |
| RD 2.0-4.0 | 12000 | 11500 | 11000 |
| RD 25 | 8000 | 7500 | 7000 |