MINISTRY OF FUEL AND ENERGY OF THE RUSSIAN FEDERATION

STANDARD INSTRUCTIONS
ON THE OIL OIL OPERATION
WATER BOILER
TYPE KVGM-100

RD 34.26.507-91

ORGRES SERVICE OF EXCELLENCE

Moscow 1993

DEVELOPED by a company for setting up, improving technology and operating power plants and networks of ORGRES

PERFORMERS I.M. GIPSHMAN, I.V. PETROV

APPROVED by the Main Scientific and Technical Directorate of Energy and Electrification of the former Ministry of Energy of the USSR on December 24, 1991.

Deputy Chief A.P. BERSENEV

Expiration date set

from 01/01/93

until 01/01/98

. GENERAL PROVISIONS

Carbonate index Ik (mg∙eq/l) 2 at supply water temperature, °C

Open

Closed

And k is the limiting value of the product of total alkalinity and calcium hardness of water, above which intensive carbonate scale formation occurs in the hot water boiler.

The value of the indicator for the heat supply system

open

closed

Dissolved oxygen, mg/l

No more than 0.05

Free carbon dioxide, mg/l

pH value

Suspended substances, mg/l

No more than 5

Oils and petroleum products, mg/l

2. Insufficient reliability of the upper convective package

Dissolved oxygen, mg/l

Free carbon dioxide, mg/l

Alkalinity by phenolphthalein, mg∙eq/l

pH value

Suspended substances, mg/l

Oils and petroleum products, mg/l

Open

No more than 0.02

No more than 0.1

No more than 0.3*

No more than 5

No more than 0.3

Not more than the average annual permissible concentrations (ADC) established current standards radiation safety

Closed

No more than 0.02

No more than 0.5

No more than 5

No more than 1

* In agreement with the SES, 0.5 mg/l is possible

** Upper limit - with deep water softening

(Changed edition, Amendment No. 1).

The gas-oil water heating boiler KVGM-100 is intended for installation at thermal power plants in order to cover peak heat loads and as the main source of heat supply in district heating boiler houses.

The boiler is direct-flow, U-shaped, designed for heating water up to 150 °C with a temperature difference of 40° C at peak operating mode and 80 °C in the main circuit (Fig.). As a standard solution for the main mode, single-flow power supply to the boiler from the front furnace screen is adopted. Hydraulic circuit peak mode includes two parallel flows covering only combustion or convective surfaces.

The boiler is equipped with three gas-oil burners RGMG-30 with rotary nozzles R-3500, installed on the front wall of the furnace in two tiers with a triangle with the apex up. Burner productivity for gas is 4175 m 3 /h, for fuel oil - 3835 kg/h. The required gas pressure in front of the burner is 0.04 MPa (0.4 kgf/cm2), fuel oil - 0.2 MPa (2 kgf/cm2). Burners that burn fuel oil are supplied with two air flows - general and primary; on gas only general air is supplied. By agreement with consumers, a boiler with oil-gas burners PGMG-40, equipped with steam-mechanical nozzles FMP 4600/1000, is supplied. The fuel oil pressure in front of the nozzles is assumed to be less than 2 MPa (20 kgf/cm2).´ 2 and the same primary air fans.

In order to suppress nitrogen oxides, new boilers are equipped with air nozzles and recirculation systems in the furnace flue gases. The draft installation in this case includes a blower fan VDN-17 and a sharp blast fan VDN-15, a general exhaust fan DN-24´ 2 and gas recirculation DN-15NZH.

Calculation data and design characteristics of the water heating boiler KVGM-100

Nominal heating capacity, MW (Gcal/h)................................. 116.3 (100)

Water pressure, MPa (kgf/cm2):

calculated........................................................ ........................................................ 2.5 (25)

minimum output................................................... ........................... 1.0 (10)

Water temperature, °C:

at the entrance................................................... ........................................................ ... 70/110

at the exit................................................ ........................................................ .150

Subcooling of water to boiling at the outlet, °C.................................................... ............. thirty

Water consumption, t/h................................................... ........................................................ ...1235/2460

Minimum hydraulic resistance of the tract, MPa (kgf/cm2):

with the original factory design of the upper convective package 0.25 (2.5)

after reconstruction by the plant of the upper convective package......... 0.35 (3.5)

Minimum gross boiler efficiency, %:

on gas................................................... ........................................................ ...... 93.2

on fuel oil................................................... ........................................................ .. 91.8

Maximum specific consumption standard fuel, kg/MW (kg/Gcal∙h -1), m 3 /MW (m 3 /Gcal∙h -1) 134 (156)

Range of heat output regulation from nominal, %... 20 - 100

Boiler ignition time no more than hours.................................................... ........................... 0.5

Mean time between failures, no less than h.................................................... ............ 5500

Service life between major repairs not less than a year......................... 2

Full assigned service life, year................................................... ............. 20

Specific emission of nitrogen oxides, g/m 3

on fuel oil................................................... ........................................................ ..0.38

on gas................................................... ........................................................ ...... 0.3

Overall dimensions, mm:

length................................................. ........................................................ ....... 14680

width................................................. ........................................................ .... 9850

height................................................. ........................................................ ..... 14365

Weight of metal, kg................................................... ................................................ 135000 Inlet water temperature, ° C

Outlet water temperature, ° C

Subcooling of water to boiling at the outlet, ° C

Water consumption, t/h

Hydraulic resistance tract, MPa (kgf/cm 2)

Number of working burners, pcs.

Fuel consumption, m 3 / h

Fuel pressure behind the control valve, MPa (kgf/cm2)

Fuel pressure in front of the burners, MPa (kgf/cm2)

Common air pressure behind the fans, kPa (kgf/m2)

General air pressure in front of the burners, kPa (kgf/m2)

Primary air pressure behind fans for rotary nozzles, kPa (kgf/m2)

Fuel oil temperature, ° C

Vacuum at the top of the furnace, Pa (kgf/m2)

Flue gas temperature, ° C

Gross boiler efficiency, %

Specific emissions of nitrogen oxides, g/m3

Divided into two packages while maintaining the U-shaped design, pipe diameter and halving the number of coils in each part

Division into two packages of straight pipes with a diameter of 32 mm with the organization of water mixing in the cut between the parts

TsKTI, boiler manufacturer Soyuztekhenergo, VTI, Kharkov branch of Central Design Bureau NPO Energoremont

3. Low efficiency of the shot cleaning plant

Device for gas-pulse cleaning of convective shaft pipes

Uraltechenergo, boiler manufacturer

4. Increased emissions of nitrogen oxides from exhaust gases into the atmosphere

Installation of air nozzles on the front and side walls of the furnace, installation of a flue gas recirculation system

TsKTI, boiler manufacturer, VNIPIenergoprom

Installation of air nozzles on the front and side walls of the firebox

VTI, SKB VTI

Transfer of burners to the side walls of the furnace, installation of air nozzles above them

Kharkov branch of Central Design Bureau NPO Energoremont



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